29 Apr 2017

Pipe Manufacturing Machines

Pipe Making Machine

With this machine You can produce various dimensions of concrete pipes.

Transport of finished products:

Transport of finished products is done by mechanical cart equipped with hydraulic cylinder for easy loading.

Filling system base concrete:

The base filling system consists of 1500l hopper with flap and V-belt conveyor.

(Option) Hydraulically powered hopper flap that is filling the conveyor belt with concrete.

Conveyor is driven by electric motor with gear motor.

Technical Data

Product height 1000 mm
Main concrete hopper capacity 1500 l
Machine weight 2850 Kg

Electrical Equipment Data

Installed electric power 27 kW
29 Apr 2017

Spliter

Spliter1

Machine Frame:
Heavy duty structure machine main frame is built from square tubing, U profiles and thick sheet metal.

Splitting Knives:
Splitting knives are made hardox with high durability. Splitting system consists of four knives, one at each side, actuated by hydraulic cylinders.

Concrete Product Transport:
Transport of concrete elements off the machine is done with slat conveyor. Made of square tubing and thick sheet metal. Drive is done over electric motor with reducer.

Safety Features (option):
The machine is protected by safety gates, which when opened will shut down the machine control voltage, and emergency pushbuttons.

Range of utility

Splitting length 600 mm
Splitting height 400 mm

Concrete product splitting machine - Technical Data

Length (including 3.500 mm slat conveyor) 8250 mm
Width 2570 mm
Height 2540 mm
Machine weight with slat conveyor 4000 Kg

Electrical Equipment Data

Installed electric power 13 kW
29 Apr 2017

Surface Washing Plants

Face washing machine for producing paving stones with washed surface.

Per cycle 1 board is washed. It consists of still frame with washing units that are adjustable by height, and board lifting device. One side of pallet is lifted that sufficient water can run off pallet.

Inside the 2 guide rails runs the drive carriage which is equipped with 3 spray bars and one air blower device. Air blowing section is there to force sufficient water to run off pallet and washed products. Carriage is operated by frequency controlled gear motor. The first two spray bars operate with high pressure to wash out the surface of the product. They are mounted on oscillating mechanism to avoid streaking. The third spray bar operates with low pressure to clean the surface.

Face washing machine1

Machine Frame:
Machine frame is built from heavy duty square tubing and thick sheet metal.

Electric Control:
Drive is done over electric motor and reducer.

Safety Features (option):
Face washing machine can be protected by safety gates, which when opened will shut down the machine control voltage, and emergency pushbuttons.

Technical Data

Width 2005 mm
Length 4950 mm
Height 2410 mm
Weight 1500 Kg

Electrical Equipment Data

Installed electric power 10 kW
06 Mar 2017

Elevator

Elevator accepts and lift pallets with fresh products coming from pallet conveyor. Lifting capacity of elevator is usually from 3,5 to 8 ton, depending on specific request, and existing conditions on customers place.

Distance between levels:

  • 200-500 mm depending on request and products made.
  • At lower elevator heights are generally used two palettes for each level.

Lowerator

Lowerator accept and descend pallets with dry products coming from drying room and carried by finger car. Lifting capacity of elevator is same as elevator because it is basically same device as elevator just working in opposite way.

Distance between levels:

  • 200-500 mm depending on request and products made.
  • At lower lowerator heights are generally used two palettes for each level.
Elevator

Machine Frame: Machine frame is built from heavy duty square tubing and thick sheet metal.

Electric Control: Drive is done over electric motor and reducer. Proximity switches and electric eyes control the elevator and lowerator.

Hydraulic Control: Pallet stacking is done by hydraulic power pack.

Safety Features (option): Elevator and lowerator can be protected by safety gates, which when opened will shut down the machine control voltage, and emergency pushbuttons.

Technical Data

Length 2410 mm
Width 2465 mm
Height 5725 mm

Electrical Equipment Data

Installed electric power 4 kW
06 Mar 2017

Robotic Twin Stack

Pallet stacking device is used for accepting pallets from conveyor and stacking them, after which fork lifter takes them to curing chamber.

Twinstack

Machine Frame:
Machine frame is built from heavy duty square tubing and thick sheet metal.

Electric Control:
Device drive is done by electric motor with reducer.

Hydraulic Control:
Pallet stacking is done by hydraulic power pack.

Safety Features (option):
Devices can be protected by safety gates, which when opened will shut down the machine control voltage, and emergency push buttons.

Technical Data

Length 3100 mm
Width 2020 mm
Height 2250 mm

Electrical Equipment Data

Installed electric power 5 kW
06 Mar 2017

Automatic Cubers Hydra 500

Used for taking dry products blocks from production pallets and pack them on transport (euro) pallets.

Cuber HYDRO 500

Machine frame

Cuber is built from heavy duty square tubing, U profiles and thick sheet metal.

Cuber Hydro 500 Frame

Hydraulic Equipment

Next to cuber’s main frame is oil tank with a capacity of 260 liters. The pump and motor are mounted on the top side of the tank. Furthermore there is a return filter, oil level indicator, oil cooler (option) and an oil heater (option) to pre-warm the oil. Maximum pressure is 170 bars.

Cuber Hydro 500 Hydraulic Equipment

Electric Control

Full automatic control of all cuber functions is done by SIEMENS S7 PLC. It consists of a main board, control panels and input and output junction boxes. All 3-phase wiring, inverters switch and control units are housed in the main board.

Cuber Hydro 500 Electric Control

Movable Part

Movable part is built from heavy duty square tubing and U profiles and thick sheet metal. It is driven by electric motor with reducer.

Cuber Hydro 500 Movable Parts

Cuber Technical Data

Width 6070 mm
Length 1790 mm
Height 6670 mm

Electrical Equipment Data

Installed electric power 26 kW

Hydraulic Equipment Data

Hydraulic pump 47 I
Hydraulic tank capacity 260 I
06 Mar 2017

PNEUMATIC CUBER PNE 400

Used for taking dry products blocks from production pallets and pack them on transport (euro) pallets. Dry products are picked up from production pallets with pneumatic clamps, and then lifted with electric drive. Lifting mechanism is fitted on driving device that is moving clamped products to position of euro pallet on slat conveyor. Products are then lowered down and dropped to euro pallet. This cycle is repeated in the number of desired layers of products on euro pallet. Layer number depends on product thickness.

Pneumatic cuber PNE 400

Cuber Frame

Cuber frame

Cuber frame is built from heavy duty square tubing, HEA and U profiles and thick sheet metal.

Cuber Clamping and Driving System

Cuber Clamping system
Cuber driving system

Clamping system is built of heavy duty profiles and thick sheet metal. They are driven by pneumatic cylinders. Driving is done over electrical motor.

Cuber Technical Data

Width 2590 mm
Length 6700 mm
Height 3700 mm
Weight 1100 Kg

Electrical Equipment Data

Installed electric power 6 kW